Save time, empower your teams and effectively upgrade your processes with access to this practical Design for lean manufacturing Toolkit and guide. Address common challenges with best-practice templates, step-by-step work plans and maturity diagnostics for any Design for lean manufacturing related project.

Download the Toolkit and in Three Steps you will be guided from idea to implementation results.

 

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The Toolkit contains the following practical and powerful enablers with new and updated Design for lean manufacturing specific requirements:

STEP 1: Get your bearings

Start with…

  • The latest quick edition of the Design for lean manufacturing Self Assessment book in PDF containing 49 requirements to perform a quickscan, get an overview and share with stakeholders.

Organized in a data driven improvement cycle RDMAICS (Recognize, Define, Measure, Analyze, Improve, Control and Sustain), check the…

  • Example pre-filled Self-Assessment Excel Dashboard to get familiar with results generation

Then find your goals…

STEP 2: Set concrete goals, tasks, dates and numbers you can track

Featuring 682 new and updated case-based questions, organized into seven core areas of process design, this Self-Assessment will help you identify areas in which Design for lean manufacturing improvements can be made.

Examples; 10 of the 682 standard requirements:

  1. What are your current levels and trends in key measures or indicators of Design for lean manufacturing product and process performance that are important to and directly serve your customers? how do these results compare with the performance of your competitors and other organizations with similar offerings?

  2. Is a response plan in place for when the input, process, or output measures indicate an ‘out-of-control’ condition?

  3. Can we add value to the current Design for lean manufacturing decision-making process (largely qualitative) by incorporating uncertainty modeling (more quantitative)?

  4. How does the solution remove the key sources of issues discovered in the analyze phase?

  5. What is an unallowable cost?

  6. How do you measure success?

  7. Is data collected and displayed to better understand customer(s) critical needs and requirements.

  8. Are there any disadvantages to implementing Design for lean manufacturing? There might be some that are less obvious?

  9. How will input, process, and output variables be checked to detect for sub-optimal conditions?

  10. Has the Design for lean manufacturing work been fairly and/or equitably divided and delegated among team members who are qualified and capable to perform the work? Has everyone contributed?

Complete the self assessment, on your own or with a team in a workshop setting. Use the workbook together with the self assessment requirements spreadsheet:

  • The workbook is the latest in-depth complete edition of the Design for lean manufacturing book in PDF containing 682 requirements, which criteria correspond to the criteria in…

Your Design for lean manufacturing self-assessment dashboard which gives you your dynamically prioritized projects-ready tool and shows your organization exactly what to do next:

  • The Self-Assessment Excel Dashboard; with the Design for lean manufacturing Self-Assessment and Scorecard you will develop a clear picture of which Design for lean manufacturing areas need attention, which requirements you should focus on and who will be responsible for them:

    • Shows your organization instant insight in areas for improvement: Auto generates reports, radar chart for maturity assessment, insights per process and participant and bespoke, ready to use, RACI Matrix
    • Gives you a professional Dashboard to guide and perform a thorough Design for lean manufacturing Self-Assessment
    • Is secure: Ensures offline data protection of your Self-Assessment results
    • Dynamically prioritized projects-ready RACI Matrix shows your organization exactly what to do next:

 

STEP 3: Implement, Track, follow up and revise strategy

The outcomes of STEP 2, the self assessment, are the inputs for STEP 3; Start and manage Design for lean manufacturing projects with the 62 implementation resources:

  • 62 step-by-step Design for lean manufacturing Project Management Form Templates covering over 6000 Design for lean manufacturing project requirements and success criteria:

Examples; 10 of the check box criteria:

  1. Lessons Learned: Under what legal authority did the organization head and program manager direct the organization and Design for lean manufacturing project?
  2. Scope Management Plan: Do you document disagreements and work towards resolutions?
  3. Project or Phase Close-Out: What were the goals and objectives of the communications strategy for the Design for lean manufacturing project?
  4. Variance Analysis: Are detailed work packages planned as far in advance as practicable?
  5. Project Management Plan: Is there anything you would now do differently on your Design for lean manufacturing project based on past experience?
  6. Stakeholder Management Plan: Are there any potential occupational health and safety issues due to the proposed purchases?
  7. Cost Baseline: If you sold 11 widgets on day, what would the affect on profits be?
  8. Source Selection Criteria: What evidence should be provided regarding proposal evaluations?
  9. Risk Audit: How do you compare to other jurisdictions when managing the risk of ….?
  10. Probability and Impact Matrix: What are the probable external agencies to act as Design for lean manufacturing project manager?

 
Step-by-step and complete Design for lean manufacturing Project Management Forms and Templates including check box criteria and templates.

1.0 Initiating Process Group:

  • 1.1 Design for lean manufacturing project Charter
  • 1.2 Stakeholder Register
  • 1.3 Stakeholder Analysis Matrix

2.0 Planning Process Group:

  • 2.1 Design for lean manufacturing project Management Plan
  • 2.2 Scope Management Plan
  • 2.3 Requirements Management Plan
  • 2.4 Requirements Documentation
  • 2.5 Requirements Traceability Matrix
  • 2.6 Design for lean manufacturing project Scope Statement
  • 2.7 Assumption and Constraint Log
  • 2.8 Work Breakdown Structure
  • 2.9 WBS Dictionary
  • 2.10 Schedule Management Plan
  • 2.11 Activity List
  • 2.12 Activity Attributes
  • 2.13 Milestone List
  • 2.14 Network Diagram
  • 2.15 Activity Resource Requirements
  • 2.16 Resource Breakdown Structure
  • 2.17 Activity Duration Estimates
  • 2.18 Duration Estimating Worksheet
  • 2.19 Design for lean manufacturing project Schedule
  • 2.20 Cost Management Plan
  • 2.21 Activity Cost Estimates
  • 2.22 Cost Estimating Worksheet
  • 2.23 Cost Baseline
  • 2.24 Quality Management Plan
  • 2.25 Quality Metrics
  • 2.26 Process Improvement Plan
  • 2.27 Responsibility Assignment Matrix
  • 2.28 Roles and Responsibilities
  • 2.29 Human Resource Management Plan
  • 2.30 Communications Management Plan
  • 2.31 Risk Management Plan
  • 2.32 Risk Register
  • 2.33 Probability and Impact Assessment
  • 2.34 Probability and Impact Matrix
  • 2.35 Risk Data Sheet
  • 2.36 Procurement Management Plan
  • 2.37 Source Selection Criteria
  • 2.38 Stakeholder Management Plan
  • 2.39 Change Management Plan

3.0 Executing Process Group:

  • 3.1 Team Member Status Report
  • 3.2 Change Request
  • 3.3 Change Log
  • 3.4 Decision Log
  • 3.5 Quality Audit
  • 3.6 Team Directory
  • 3.7 Team Operating Agreement
  • 3.8 Team Performance Assessment
  • 3.9 Team Member Performance Assessment
  • 3.10 Issue Log

4.0 Monitoring and Controlling Process Group:

  • 4.1 Design for lean manufacturing project Performance Report
  • 4.2 Variance Analysis
  • 4.3 Earned Value Status
  • 4.4 Risk Audit
  • 4.5 Contractor Status Report
  • 4.6 Formal Acceptance

5.0 Closing Process Group:

  • 5.1 Procurement Audit
  • 5.2 Contract Close-Out
  • 5.3 Design for lean manufacturing project or Phase Close-Out
  • 5.4 Lessons Learned

 

Results

With this Three Step process you will have all the tools you need for any Design for lean manufacturing project with this in-depth Design for lean manufacturing Toolkit.

In using the Toolkit you will be better able to:

  • Diagnose Design for lean manufacturing projects, initiatives, organizations, businesses and processes using accepted diagnostic standards and practices
  • Implement evidence-based best practice strategies aligned with overall goals
  • Integrate recent advances in Design for lean manufacturing and put process design strategies into practice according to best practice guidelines

Defining, designing, creating, and implementing a process to solve a business challenge or meet a business objective is the most valuable role; In EVERY company, organization and department.

Unless you are talking a one-time, single-use project within a business, there should be a process. Whether that process is managed and implemented by humans, AI, or a combination of the two, it needs to be designed by someone with a complex enough perspective to ask the right questions. Someone capable of asking the right questions and step back and say, ‘What are we really trying to accomplish here? And is there a different way to look at it?’

This Toolkit empowers people to do just that – whether their title is entrepreneur, manager, consultant, (Vice-)President, CxO etc… – they are the people who rule the future. They are the person who asks the right questions to make Design for lean manufacturing investments work better.

This Design for lean manufacturing All-Inclusive Toolkit enables You to be that person:

 

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Includes lifetime updates

Every self assessment comes with Lifetime Updates and Lifetime Free Updated Books. Lifetime Updates is an industry-first feature which allows you to receive verified self assessment updates, ensuring you always have the most accurate information at your fingertips.