Save time, empower your teams and effectively upgrade your processes with access to this practical Lean Manufacturing Toolkit and guide. Address common challenges with best-practice templates, step-by-step work plans and maturity diagnostics for any Lean Manufacturing related project.
Download the Toolkit and in Three Steps you will be guided from idea to implementation results.
The Toolkit contains the following practical and powerful enablers with new and updated Lean Manufacturing specific requirements:
STEP 1: Get your bearings
- The latest quick edition of the Lean Manufacturing Self Assessment book in PDF containing 49 requirements to perform a quickscan, get an overview and share with stakeholders.
Organized in a data driven improvement cycle RDMAICS (Recognize, Define, Measure, Analyze, Improve, Control and Sustain), check the…
- Example pre-filled Self-Assessment Excel Dashboard to get familiar with results generation
Then find your goals…
STEP 2: Set concrete goals, tasks, dates and numbers you can track
Featuring 645 new and updated case-based questions, organized into seven core areas of process design, this Self-Assessment will help you identify areas in which Lean Manufacturing improvements can be made.
Examples; 10 of the 645 standard requirements:
- Having this cycle time to takt time relationship will take care of your production problems in the long run, but what about the short-term problems you might have?
- Are you actively studying about, and working at, making your facility Leaner and, hence, more flexible, more responsive, and more competitive?
- Product development and introduction. Does pressure from the market force you to shorten product development cycles and speed-to-market?
- Are you willing to listen to critiques of your facility and then understand and change those areas in your facility that are not Lean?
- During machine changeover processes, how would you rate the consideration CSFs of lean manufacturing when implementing SMED?
- The only purpose of inventory is to protect sales, not production, but sales. So where should the inventory be located?
- For the moment, think about a product you make, produced by some process. What if the process is performing well?
- Are your workers trained and supported by a system that will allow them to produce 100 percent saleable product?
- What do you do if the customer is having a promotion of product and suddenly wants 10 pallets per day?
- Does pressure from the market force you to shorten product development cycles and speed-to-market?
Complete the self assessment, on your own or with a team in a workshop setting. Use the workbook together with the self assessment requirements spreadsheet:
- The workbook is the latest in-depth complete edition of the Lean Manufacturing book in PDF containing 645 requirements, which criteria correspond to the criteria in…
Your Lean Manufacturing self-assessment dashboard which gives you your dynamically prioritized projects-ready tool and shows your organization exactly what to do next:
- The Self-Assessment Excel Dashboard; with the Lean Manufacturing Self-Assessment and Scorecard you will develop a clear picture of which Lean Manufacturing areas need attention, which requirements you should focus on and who will be responsible for them:
- Shows your organization instant insight in areas for improvement: Auto generates reports, radar chart for maturity assessment, insights per process and participant and bespoke, ready to use, RACI Matrix
- Gives you a professional Dashboard to guide and perform a thorough Lean Manufacturing Self-Assessment
- Is secure: Ensures offline data protection of your Self-Assessment results
- Dynamically prioritized projects-ready RACI Matrix shows your organization exactly what to do next:
STEP 3: Implement, Track, follow up and revise strategy
The outcomes of STEP 2, the self assessment, are the inputs for STEP 3; Start and manage Lean Manufacturing projects with the 62 implementation resources:
- 62 step-by-step Lean Manufacturing Project Management Form Templates covering over 6000 Lean Manufacturing project requirements and success criteria:
Examples; 10 of the check box criteria:
- Cost Management Plan: Has an organization readiness assessment been conducted?
- Stakeholder Management Plan: Have all documents been archived in a Lean Manufacturing project repository for each release?
- Project or Phase Close-Out: Does the lesson educate others to improve performance?
- Activity Duration Estimates: Are procedures defined by which the Lean Manufacturing project scope may be changed?
- Schedule Management Plan: Are all activities captured and do they address all approved work scope in the Lean Manufacturing project baseline?
- Variance Analysis: Who is generally responsible for monitoring and taking action on variances?
- Change Management Plan: What method and medium would you use to announce a message?
- Assumption and Constraint Log: Security analysis has access to information that is sanitized?
- Requirements Management Plan: Could inaccurate or incomplete requirements in this Lean Manufacturing project create a serious risk for the business?
- Human Resource Management Plan: Do you have the reasons why the changes to the organizational systems and capabilities are required?
Step-by-step and complete Lean Manufacturing Project Management Forms and Templates including check box criteria and templates.
1.0 Initiating Process Group:
- 1.1 Lean Manufacturing project Charter
- 1.2 Stakeholder Register
- 1.3 Stakeholder Analysis Matrix
2.0 Planning Process Group:
- 2.1 Lean Manufacturing project Management Plan
- 2.2 Scope Management Plan
- 2.3 Requirements Management Plan
- 2.4 Requirements Documentation
- 2.5 Requirements Traceability Matrix
- 2.6 Lean Manufacturing project Scope Statement
- 2.7 Assumption and Constraint Log
- 2.8 Work Breakdown Structure
- 2.9 WBS Dictionary
- 2.10 Schedule Management Plan
- 2.11 Activity List
- 2.12 Activity Attributes
- 2.13 Milestone List
- 2.14 Network Diagram
- 2.15 Activity Resource Requirements
- 2.16 Resource Breakdown Structure
- 2.17 Activity Duration Estimates
- 2.18 Duration Estimating Worksheet
- 2.19 Lean Manufacturing project Schedule
- 2.20 Cost Management Plan
- 2.21 Activity Cost Estimates
- 2.22 Cost Estimating Worksheet
- 2.23 Cost Baseline
- 2.24 Quality Management Plan
- 2.25 Quality Metrics
- 2.26 Process Improvement Plan
- 2.27 Responsibility Assignment Matrix
- 2.28 Roles and Responsibilities
- 2.29 Human Resource Management Plan
- 2.30 Communications Management Plan
- 2.31 Risk Management Plan
- 2.32 Risk Register
- 2.33 Probability and Impact Assessment
- 2.34 Probability and Impact Matrix
- 2.35 Risk Data Sheet
- 2.36 Procurement Management Plan
- 2.37 Source Selection Criteria
- 2.38 Stakeholder Management Plan
- 2.39 Change Management Plan
3.0 Executing Process Group:
- 3.1 Team Member Status Report
- 3.2 Change Request
- 3.3 Change Log
- 3.4 Decision Log
- 3.5 Quality Audit
- 3.6 Team Directory
- 3.7 Team Operating Agreement
- 3.8 Team Performance Assessment
- 3.9 Team Member Performance Assessment
- 3.10 Issue Log
4.0 Monitoring and Controlling Process Group:
- 4.1 Lean Manufacturing project Performance Report
- 4.2 Variance Analysis
- 4.3 Earned Value Status
- 4.4 Risk Audit
- 4.5 Contractor Status Report
- 4.6 Formal Acceptance
5.0 Closing Process Group:
- 5.1 Procurement Audit
- 5.2 Contract Close-Out
- 5.3 Lean Manufacturing project or Phase Close-Out
- 5.4 Lessons Learned
With this Three Step process you will have all the tools you need for any Lean Manufacturing project with this in-depth Lean Manufacturing Toolkit.
In using the Toolkit you will be better able to:
- Diagnose Lean Manufacturing projects, initiatives, organizations, businesses and processes using accepted diagnostic standards and practices
- Implement evidence-based best practice strategies aligned with overall goals
- Integrate recent advances in Lean Manufacturing and put process design strategies into practice according to best practice guidelines
Defining, designing, creating, and implementing a process to solve a business challenge or meet a business objective is the most valuable role; In EVERY company, organization and department.
Unless you are talking a one-time, single-use project within a business, there should be a process. Whether that process is managed and implemented by humans, AI, or a combination of the two, it needs to be designed by someone with a complex enough perspective to ask the right questions. Someone capable of asking the right questions and step back and say, ‘What are we really trying to accomplish here? And is there a different way to look at it?’
This Toolkit empowers people to do just that – whether their title is entrepreneur, manager, consultant, (Vice-)President, CxO etc… – they are the people who rule the future. They are the person who asks the right questions to make Lean Manufacturing investments work better.
This Lean Manufacturing All-Inclusive Toolkit enables You to be that person:
Includes lifetime updates
Every self assessment comes with Lifetime Updates and Lifetime Free Updated Books. Lifetime Updates is an industry-first feature which allows you to receive verified self assessment updates, ensuring you always have the most accurate information at your fingertips.