Manage, measure, and monitor performance across multiple projects across multiple facilities on a continuous basis to identify improvement opportunities, to maintain Process Control, and ensure that improvement benefits are realized.

More Uses of the Process Control Toolkit:

  • Make sure that your organization analyzes requirements, procedures, and problems to identify the system components and develop the design and functional specifications for the automation systems.
  • Be accountable for driving equipment/material suppliers to develop reliable, high throughput, mass production capable equipment that delivers tightly controlled process performance that meets pre defined specifications.
  • Develop and maintain dynamic operational entitlement models in order to understand best performance for any given set of conditions production demand, catalyst age, etc.
  • Execute, coordinate and serve as a materials management and fulfillment expert supporting complex projects for the business units, in accordance with all Corporate, Supply Chain, sourcing and material strategies.
  • Manage and lead a team of controls engineers to investigate, design, configure / integrate and test Process Control solutions to a variety of complex technical problems.
  • Operate processing at a high level of efficiency using Key Performance Indicators and a continuous improvement approach to hold yourself and your team accountable for achieving performance targets.
  • Identify areas for data quality improvements and help to resolve data quality problems through the appropriate choice of error detection and correction, Process Control and improvement, or process design strategies.
  • Systematize: implement production Process Controls, as vision systems and poke yoke methods, to mitigate potential on line failure modes or critical raw material defects.
  • Manage knowledge and application of design of experiments, statistical Process Control, process capability evaluation, corrective and preventive action processes and other risk assessment techniques.
  • Govern: conduct periodic log and record review to ensure that tag out procedures, equipment status and designated administrative systems are functioning effectively.
  • Drive: partner with business unit supply chain and logistics teams to provide pertinent data and insights to establish operational and financial goal alignment.
  • Arrange that your business identifies and implements effective Process Control systems to support the development, qualification, and on going manufacturing of products to meet or exceed internal and external requirements.
  • Develop: application of engineering and Process Control principles to manufacturing and facilities processes and equipment to enable safe and reliable operations and meet business objectives.
  • Confirm your team takes full responsibility of the shift in terms of management of staff, management of production and quality targets and ensure the smooth running of the production process.
  • Identify areas for data quality improvements and helps to resolve data quality problems through the appropriate choice of error detection and correction, Process Control and improvement, or process design strategies.
  • Lead a disciplined use of statistical methods to establish robust Process Controls and healthy process capabilities, analyze process yield, and perform experimental design and analysis.
  • Develop: technical support, guidance and expertise for all phases of automation projects, from front end engineering through detailed design, configuration, implementation, startup, commissioning, and maintenance.
  • Control: review and analyze statistical data; develop, implement, and communicate daily and monthly dashboards, performance, collector, and technology reporting and identify and mitigate risks.
  • Develop: work closely with the process engineers and the process management, maintenance management and plant management to ensure proper preventative maintenance is occurring.
  • Optimize and automate plant controls via automation techniques (loop tuning) and Advanced Process Control applications with a focus on improving facility cost effectiveness and plant production capacity.
  • Follow up on assigned projects to monitor the progress of planned improvement initiatives to assure timely action, appropriate management support, and achievement of expected benefits.
  • Be accountable for partnering with development engineering teams to evaluate various process technologies, equipment designs, and suppliers, and identify/select the best method for mass production.
  • Evaluate and verify supplier Process Controls and supplier quality systems, analyze product failures, facilitate writing and/or approve results of corrective actions of suppliers.
  • Be accountable for developing and maintaining a continuous improvement approach to ensure processes and controls keep up with changes in business, organization, economy, technology, and accounting.
  • Operate and monitor computer workstations and emergency systems; administer and maintain Process Control systems and databases used in the control center.
  • Develop: creatively innovate through design or acquisition any existing quality tools or devices necessary for the Process Control and implementation of test procedures.
  • Maintain and update testing procedures so that internal controls are properly understood by the assessors and that testing is conducted in an efficient and qualitative manner.
  • Warrant that your team provides application/control systems design and development for systems of varied complexity to support capital plant and maintenance engineering projects.
  • Manage: plan and conduct work requiring the evaluation, selection, application, adaptation, and modification to systems, structures, and components that require startup, maintenance, operation, or testing.
  • Arrange that your strategy complies; focus on improving customer satisfaction through process standardization, Process Controls, timely customer response, and working continuously to meet/exceed customer expectations.

 

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